Salty Matters

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Brine evolution and origins of potash ore salts: Primary or secondary? Part 1 of 3

John Warren - Wednesday, October 31, 2018

Introduction

There is a dichotomy in mineralogical associations and precipitation series in both modern and ancient potash ore deposits. Interpretations of ancient potash ore mineralogies across time are generally tied to the evolution of the hydrochemical proportions in modern and ancient oceans. We have already discussed this in previous Salty Matters articles and will not repeat the details here (see August 10, 2015; July 31, 2018).

At times in the past, such as in the Devonian and the Cretaceous, the world ocean was depleted in the Mg and SO4 relative to the present-day ocean (Figure 1a). In the relevant literature, this has led to the application of the term MgSO4-depleted versus MgSO4-enriched oceans. In terms of brine evolution, this is related to the gypsum divide, with the term MgSO4-enriched used to describe the ocean chemistry of today and other times in the past, such as in the Permian, when MgSO4 bittern salts typify co-precipitates with sylvite/carnallite (Figure 1b).


The validity of the ocean chemistry argument is primarily based on determinations of inclusion chemistries as measured in chevron halites (Figure 1a; Lowenstein et al., 2014). Inclusions in growth-aligned primary halite chevrons are assumed to preserve the chemical proportions of the ambient oceanic brine precipitating the halite. That is, the working assumption is that pristine aligned-halite chevrons have not been subject to significant diagenetic alteration once the salt was deposited and permeability was lost due to ongoing halite cementation in the shallow (eogenetic) subsurface realm.

The same assumption as to the pristine nature of chevron halite is applied to outcomes of biological experiments where Permian archaeal/halobacterial life has been re-animated using ancient salt samples (Vreeland et al., 2000).

Primary potash ore?

But does the same assumption of pristine texturing across time also apply to the halite layers associated with the world’s potash ores? In my experience of subsurface potash ores and their textures, I have rarely seen primary-chevron halite interlayered with potash ore layers of either sylvite or carnallite. An obvious exception is the pristine interlayering of chevron halite and sylvite in the now-depleted Eocene potash ores of the Mulhouse Basin, France (Lowenstein and Spencer, 1990). There, the sylvite layers intercalate at the cm-scale with chevron halite, and the alternating layering is thought to be related to precipitation driven by temperature fluctuations in a series of shallow density-stratified meromictic brine lakes (documented in the third Salty Matters article).

More typically, ancient potash ore textures are diagenetic and indicate responses to varying degrees of dissolution, brine infiltration and alteration. The simpler styles of brine infiltration consist of a background matrix dominated by cm-dm scale chevron halite layers that have been subject to dissolution and karstification during shallow burial. Resultant cm-dm scale voids typically retain a mm-thick selvedge of CaSO4 lathes and needles, followed by fill of the remaining void by varying amounts of sparry halite, carnallite and sylvite. This type of texture dominates in Quaternary stratoid potash layers in the southern Qaidam Basin in China and the Cretaceous carnallite-rich layers of the Maha Sarakham Fm in NE Thailand and southern China (Warren, 2016). Then there are the even more altered and recrystallised, but still bedded, textures in the potash ore zones of Devonian Prairie Evaporite of western Canada (Wardlaw, 1968) and potash layers in the Permian Basin in west Texas and New Mexico (Lowenstein, 1988; Holt and Powers, 2011). Beyond this level of diagenetic texturing are the flow-orientated and foliated structural textures of the Permian potash ores in potash mines in the diapiric Zechstein evaporites of Germany and Poland, the Kungurian diapirs of the Cis-Urals of Russia and the Devonian diapirs of the Pripyat Basin.

And so, herein lies the main point of discussion for this and the next two Salty Matters articles, namely, what, where and when is(are) the mechanism(s) or association(s) of hydrochemical mechanisms that sufficiently concentrate or alter a brine’s chemistry to where it precipitates economic levels of a variety of potash salts, as either muriate of potash or sulphate of potash. Notably, there are no Quaternary-age solid-state ore systems that are mined for potash.

In this article, we look at the main modern brine systems where muriate of potash (MOP) is produced economically by solar evaporation (Salar de Atacama, Chile; Qarhan sump, China; and the southern Basin of the Dead Sea). In the second article we will focus on sulphate of potash (SOP) production in Quaternary saline sumps (Great Salt Lake, USA and Lop Nur, China). In the third article we shall discuss depositional and diagenetic characteristics of solid-state potash ores some of the world’s more substantial deposits (e.g. Devonian of western Canada) and relate the observations of ancient potash texture to time-based evolution of potash precipitating brines, and subsequent alteration or the ore textures, which are typically driven by later cross-flushing by one or more pulses of diagenetically-evolved brines.


Potash from brine in Salar de Atacama (MOP in a simple near-uniserial set of brine concentration pans)

Potash production in Salar de Atacama is a byproduct of the output of lithium carbonate from shallow lake brines pumped into a series of solar concentration pans (Figure 2). The inflow feed to the concentrator pans comes from fields of brine wells extracting pore waters from the salt nucleus facies in the central and southern part of the Atacama saltflats (Figure 3a,b). However, Atacama pore brines are not chemically homogeneous across the salar (Alonso and Risacher, 1996; Risacher and Alonso, 1996; Carmona et al., 2000; Pueyo et al. 2017). The most common primary inflow brines to the Atacama sump are sulphate-rich (SO4/Ca > 1), but there are areas in the salt flat at the southern end of the playa, such as those near the Península de Chépica, where pore brines are richer in calcium (SO4/Ca < 1- Figure 4). These brines also contain elevated levels of lithium (Figure 3c; Risacher et al., 2003).


Ion proportions in the natural salar inflow and pore waters are dominated by sodium and chloride, followed by potassium, then magnesium then sulphate in the more saline regions of the salar sump (Figure 4; Lowenstein and Risacher, 2009). In addition, owing to the progressive reduction of porosity in depth, driven mainly by diagenetic halite cementation, the pore brine in the upper 40 meters of the salar sediment column accumulates by advection in the area of greatest porosity, i.e., in this top 40 m of sediments of the salt flat at the southern end of Atacama (Pueyo et al., 2017). When pumped from the hosting salar sediments into the concentrator pans the final brines contain elevated levels of lithium chloride (≈ 6000 ppm). These lithium-enriched acidic waters are then pumped to a nearby industrial plant and processed to obtain lithium carbonate as the main commercial product.

In a benchmark paper, Pueyo et al. (2017) document the brine evolution and products recovered in the solar pans of Rockwood Lithium GmbH (Figure 2b; formerly Sociedad Chilena del Litio) in the Península de Chépica. There, a bittern paragenesis of salts precipitates that is mostly devoid of magnesium sulphate salt due to the low levels of sulphate attained in the various concentator pans via widespread precipitation of gypsum in the early concentrator pans (Figures 4, 5).


The depletion of sulphate levels in the early concentrators is done via artificial manipulation of ionic proportions in the feeders. Without alteration of the ionic proportion in halite-stage brines, the evaporation of the saltflat brine feeds, which are rich in sulfate, would result in assemblages that, in addition to potassic chlorides, would contain contain problematic magnesium sulfates (such as schoenite, kainite, glaserite as in Great Salt Lake). The presence of such sulphate salts and ions in the liquor feeding the lithium carbonate plant would complicate the lithium carbonate extraction process. So the aim in the Atacama pans is to remove most of the sulphate via constructing a suitably balanced chemistry in the early concentrator brine stage (to illustrate this compare ionic proportions in sulphate between Figure 4 and Figure 5).


Such a sylvite/carnallite brine paragenesis, sans sulphate (as seen in Figure 5), is similar to that envisaged as the feed chemistry for ancient Mg-sulphate-free marine potash deposits (Braitsch, 1971). That is, as the brines pass through the concentrators, with successive pans transitioning to higher salinities, the potash salts carnallite and sylvite precipitate, without the complication of the widespread magnesium sulphate salts that complicate the processing of marine-derived bitterns. Such MgSO4 double-salts typify SOP production in the Ogden Salt flats, with their primary feed of sulphate-rich Great Salt Lake waters. Relative proportions of sulphate are much higher in the Great Salt Lake brine feed (see article 2 in this series).


Once the balance is accomplished by mixing a Ca-rich brine from further up the concentration series, with the natural SO4-brine in an appropriate ratio, the modified brines are then pumped and discharged into the halite ponds of the saltwork circuit (ponds number 17 and 16, as seen in Figures 5 and 6). In these ponds, halite precipitates from the very beginning with small amounts of accessory gypsum as brines are saturated with both minerals. Subsequently, the brines are transferred to increasingly smaller ponds where halite (ponds 15 and 14), halite and sylvite (pond 13), sylvite (ponds 12, 11 and 10), sylvite and carnallite (pond 9), carnallite (pond 8), carnallite and bischofite (pond 7), bischofite (ponds 6, 5 and 4), bischofite with some lithium-carnallite [LiClMgCl26H2O] (pond 3), and lithium-carnallite (ponds 2 and 1) precipitate. The brines of the last ponds (R-1 to R-3), whose volumes undergo a reduction to 1/50th of the starting volume, are treated at the processing factory to obtain lithium carbonate as the main commercial product.

As documented in Pueyo et al. (2017), the average daily temperature in the Salar de Atacama ranges between 22 °C in February and 8 °C in July, with a maximum oscillation of approximately 14 °C. Wind speed ranges daily from< 2 ms−1 in the morning to 15 ms−1 in the afternoon. Rainfall in the area of the salt flat corresponds to that of a hyperarid desert climate with an annual average, for the period 1988–2011, of 28 mm at San Pedro de Atacama, 15.1 mm at Peine and 11.6 mm at the lithium saltworks, in the last case ranging between 0 and 86 mm for individual years. The adjoining Altiplano to the east has an arid climate with an average annual rainfall of approximately 100 mm. The average relative humidity in the saltpan area, for the period 2006–2011, is 19.8% with a maximum around February (27%) and a minimum in October (15%) and with a peak in the morning when it may reach 50%. The low relative humidity and the high insolation (direct radiation of 3000 kWh m−2 yr−1) in the salt flat increase the efficiency of solar evaporation, giving rise to the precipitation and stability of very deliquescent minerals such as carnallite and bischofite. The average annual evaporation value measured in the period 1998–2011, using the salt flat interstitial brine, is approximately 2250 mm with a peak in December–January and a minimum in June–July. This cool high-altitude hyperarid climatic setting, where widespread sylvite and carnallite accumulates on the pan floor, is tectonically and climatically distinct from the hot-arid subsealevel basinwide desert seep settings envisaged for ancient marine-fed potash basins (as discussed in the upcoming third article in this series).

MOP from brine Dabuxum/Qarhan region, Qaidam Basin, China

The Qarhan saltflat/playa is now the largest hypersaline sump within the disaggregated lacustrine system that makes up the hydrology of Qaidam Basin, China (Figure 7a). The Qaidam basin sump has an area of some 6,000 km2, is mostly underlain by bedded Late Quaternary halite. Regionally, the depression is endorheic, fed by the Golmud, Qarhan and Urtom (Wutumeiren) rivers in the south and the Sugan River in the north, and today is mostly covered by a layered halite pan crust. Below, some 0 to 1.3m beneath the playa surface, is the watertable atop a permanent hypersaline groundwater brine lens (Figure 7b).


The southern Qaidam sump entrains nine perennial salt lakes: Seni, Dabiele, Xiaobiele, Daxi, Dabuxum (Dabsan Hu), Tuanjie, Xiezuo and Fubuxum north and south lakeshore (Figure 7). Dabuxum Lake, which occupies the central part of the Qarhan sump region, is the largest of the perennial lakes (184 km2; Figures 7b, 8a). Lake water depths vary seasonally from 20cm to 1m and never deeper than a metre, even when flooded. Salt contents in the various lakes range from 165 to 360 g/l, with pH ranging between 5.4 and 7.85. Today the salt plain and pans of the Qarhan playa are fed mostly by runoff from the Kunlun Mountains (Kunlun Shan), along with input from a number of saline groundwater springs concentrated along a fault trend defining an area of salt karst along the northern edge of the Dabuxum sump, especially north of Xiezuo Lake (Figure 8a).


The present climate across the Qaidam Basin is cool, arid to hyperarid (BWk), with an average yearly rainfall of 26 mm, mean annual evaporation is 3000–3200 mm, and a yearly mean temperature 2-4° C in the central basin (An et al., 2012). The various salt lakes and playas spread across the basin and contain alternating climate-dependent evaporitic sedimentary sequences. Across the basin the playa sumps are surrounded by aeolian deposits and wind-eroded landforms (yardangs). In terms of potash occurrence, the most significant region in the Qaidam Basin is the Qarhan sump or playa (aka Chaerhan Salt Lake), which occupies a landscape low in front of the outlets of the Golmud and Qarhan rivers (Figure 7a, b). Overall the Qaidam Basin displays a typical exposed lacustrine geomorphology and desert landscape, related to increasing aridification in a cool desert setting. In contrast, the surrounding elevated highlands are mostly typified by a high-alpine tundra (ET) Köppen climate.


Bedded and displacive salts began to accumulate in the Qarhan depression some 50,000 years ago (Figure 9). Today, outcropping areas of surface salt crust consist of a chaotic mixture of fine-grained halite crystals and mud, with a rugged, pitted upper surface (Schubel and Lowenstein, 1997; Duan and Hu, 2001). Vadose diagenetic features, such as dissolution pits, cavities and pendant cements, form wherever the salt crust lies above the watertable. Interbedded salts and siliciclastic sediments underlying the crust reach thicknesses of upwards of 70m (Kezao and Bowler, 1986).

Bedded potash, as carnallite, precipitates naturally in transient volumetrically-minor lake strandzone (stratoid) beds about the northeastern margin of Lake Dabuxum (Figure 8a) and as cements in Late Pleistocene bedded deposits exposed in and below nearby Lake Tuanje in what is known as the sediments of the Dadong ancient lake (Figure 8b). Ongoing freshened sheetflow from the up-dip bajada fans means the proportion of carnallite versus halite in the evaporite unit increases with distance from the Golmud Fan across, both the layered (bedded) and stratoid (cement) modes of occurrence.

At times in the past, when the watertable was lower, occasional meteoric inflow was also the driver for the brine cycling that created the karst cavities hosting the halite and carnallite cements that formed as prograde cements during cooling of the sinking brine (Figure 9). Solid bedded potash salts are not present in sufficient amounts to be quarried, and most of the exploited potash resource resides in interstitial brines that are pumped and processed using solar ponds.

Modern halite crusts in Qarhan playa contain the most concentrated brine inclusions of the sampled Quaternary halites, suggesting that today may be the most desiccated period in the Qarhan-Tuanje sump recorded over the last 50,000 years (values in the inset in figure 9 were measured on clear halite-spar void-fill crystals between chevrons). Inclusion measurements from these very early diagenetic halite show they formed syndepositionally from shallow groundwater brines and confirm the climatic record derived from adjacent primary (chevron) halite. The occurrence of carnallite-saturated brines in fluid inclusions in the diagenetic halite in the top 13 m of Qarhan playa sediments also imply a prograde diagenetic, not depositional, origin of carnallite, which locally accumulated in the same voids as the more widespread microkarst halite-spar cements.

Today, transient surficial primary carnallite rafts can accumulate along the northern strandline of Lake Dabuxum (Figure 9; Casas, 1992; Casas et al., 1992). Compositions of fluid inclusions in the older primary (chevron) halite beds hosting carnallite cements in the various Qarhan salt crusts represent preserved lake brines and indicate relatively wetter conditions throughout most of the Late Pleistocene (Yang et al., 1995). Oxygen isotope signatures of the inclusions record episodic freshening and concentration during the formation of the various salt units interlayered with lacustrine muds. Desiccation events, sufficient to allow halite beds to accumulate, occurred a number of times in the Late Quaternary: 1) in a short-lived event ≈ 50,000 ka, 2) from about 17 - 8,000 ka, and 3) from about 2,000 ka till now (Figure 9).

The greatest volume of water entering Dabuxum Lake comes from the Golmud River (Figure 7b). Cold springs, emerging from a narrow karst zone some 10 km to the north of the Dabuxum strandline and extending hundreds of km across the basin, also supply solutes to the lake. The spring water discharging along this fault-defined karst zone is chemically similar to hydrothermal CaCl2 basin-sourced waters as defined by Hardie (1990), and are interpreted as subsurface brines that have risen to the surface along deep faults to the north of the Dabuxum sump (Figure 9, 10; Spencer et al., 1990; Lowenstein and Risacher, 2009). Depths from where the Ca–Cl spring waters rise is not known. Subsurface lithologies of the Qaidam Basin in this region contains Jurassic and younger sediments and sedimentary rock columns, up to 15 km thick, which overlie Proterozoic metamorphic rocks (Wang and Coward, 1990).


Several lakes located near the northern karst zone (Donglin, North Huobusun, Xiezhuo, and Huobusun) receive sufficient Ca–Cl inflow, more than 1 part spring inflow to 40 parts river inflow, to form mixtures with chemistries of Ca equivalents > equivalents HCO3 + SO4 to create a simple potash evaporation series (this is indicated by the Ca-Cl trend line in Figure 10a). With evaporation such waters, after precipitation of calcite and gypsum, evolve into Ca–Cl-rich, HCO3–SO4-poor brines (brines numbered 5, 7-12 in figure 11a).


Dabuxum is the largest lake in the Qarhan region, with brines that are Na–Mg–K–Cl dominant, with minor Ca and SO4 (Figure 10d, 11a). These brines are interpreted by Lowenstein and Risacher (2009) to have formed from a mix of ≈40 parts river water to 1 part spring inflow, so that the equivalents of Ca ≈ equivalents HCO3 + SO4 (Figure 10b). Brines with this ratio of river to spring inflow lose most of their Ca, SO4, and HCO3 after precipitation of CaCO3 and CaSO4, and so form Na–K–Mg–Cl brines capable of precipitating carnallite and sylvite (Figure 11a). This chemistry is similar to that of ancient MgSO4-depleted marine bitterns (Figure 1)

The chemical composition of surface brines in the various lakes on the Qarhan Salt plain vary and appear to be controlled by the particular blend of river and spring inflows into the local lake/playa sump. In turn, this mix is controlled geographically by proximity to river mouths and the northern karst zone. Formation of marine-like ionic proportions in some lakes, such as Tuanje, Dabuxum and ancient Dadong Lake, engender bitterns suitable for the primary and secondary precipitation of sylvite/carnallite (Figures 10b-d; 11a). The variation in the relative proportion of sulphate to chloride in the feeder brines is a fundamental control on the suitability of the brine as a potash producer.

Figure 11b clearly illustrates sulphate to chloride variation in pore waters in the region to the immediate north and east of Dabuxum Lake. Brine wells in the low-sulphate area are drawn upon to supply feeder brines to the carnallite precipitating ponds. The hydrochemistry of this region is a clear indication of the regional variation in the sump hydrochemistry (Duan and Hu, 2001), but also underlines why it is so important to understand pore chemistry, and variations in aquifer porosity and permeability, when designing a potash plant in a Quaternary saline setting.

Compared to the MOP plant in Atacama, there as yet no lithium carbonate extraction stream to help ameliorate costs associated with carnallite processing. Lithium levels in the Qaidam brines, whilee levated, are much lower than in the Atacama brine feeds. Regionally, away from the Tuanje-Dadong area, most salt-lake and pore brines in the Qaidam flats are of the magnesium sulphate subtype and the ratio of Mg/Li can be as high as 500. With such brine compositions, the chemical precipitation approach, which is successfully applied to lithium extraction using low calcium and magnesium brines (such as those from Zabuye and Jezecaka Lake on the Tibetan Plateau and in the Andean Altiplano), would consume a large quantity of chemicals and generate a huge amount of solid waste. Accordingly, brine operations in the Qarhan region are focused on MOP production from a carnallitite slurry using extraction techniques similar to those utilised in the Southern Dead Sea. But owing to its cooler climate compared to the Dead Sea sump, the pond chemistry is subject to lower evaporation rates, higher moisture levels in the product, and a longer curing time.

Potash in the Qarhan region is produced by the Qinghai Salt Lake Potash Company, which owns the 120-square-kilometer salt lake area near Golmud (Figure 7). The company was established and listed on the Shenzhen Stock Exchange in 1997. Currently, it specialises in the manufacture of MOP from pore brines pumped from appropriate low-sulphate regions in the lake sediments (Figure 12). The MOP factory processes a carnallite slurry pumped from pans using a slurry processing stream very similar to the dual process stream utilized in the pans of the Southern Basin in the Dead Sea and discussed in the next section.

The final potash product in the Qaidam sump runs 60-62% K2O with >2% moisture and is distributed under the brand name of “Yanqiao.” With annual production ≈3.5 million tonnes and a projected reserve ≈ 540 million tonnes, the company currently generates 97% of Chinese domestic MOP production. However, China’s annual agricultural need for potash far outpaces this level of production. The company is jointly owned by Qinghai Salt Lake Industry Group and Sinochem Corporation and is the only domestic producer of a natural MOP product.

Dead Sea Potash (MOP operation in the Southern Basin)

The Dead Sea water surface defines what is the deepest continental position (-417 m asl) on the earth’s current terrestrial surface. In the Northen Basin is our only modern example of bedded evaporitic sediments (halite and gypsum) accumulating on the subaqueous floor of a deep brine body, where water depths are hundreds of metres (Warren, 2016). This salt-encrusted depression is 80 km long and 20 km wide, has an area of 810 km2, is covered by a brine volume of 147 km3 and occupies the lowest part of a drainage basin with a catchment area of 40,650 km2 (Figure 13a). However, falling water levels in the past few decades mean the permanent water mass now only occupies the northern part of the lake, while saline anthropogenic potash pans occupy the Southern Basin, so that the current perennial “Sea” resides in the Northern Basin is now only some 50 km long (Figure 13b).


Rainfall in the region is 45 to 90 mm, evaporation around 1500 mm, and air temperatures between 11 and 21°C in winter and 18 to 40°C in summer, with a recorded maximum of 51°C. The subsiding basin is surrounded by mountain ranges to the east and west, producing an orographic rain shadow that further emphasises the aridity of the adjacent desert sump. The primary source of solutes in the perennial lake is ongoing dissolution of the halokinetic salts of the Miocene Sedom Fm (aka Usdum Fm) a marine evaporite unit that underlies the Dead Sea and approaches the surface in diapiric structures beneath the Lisan Straits and at Mt. Sedom (Garfunkel and Ben-Avraham, 1996).

A series of linked fractionation ponds have been built in the Southern Basin of the Dead Sea to further concentrate pumped Dead Sea brine to the carnallite stage (Figure 13). On the Israeli side this is done by the Dead Sea Works Ltd. (owned by ICL Fertilisers), near Mt. Sedom, and by the Arab Potash Company (APC) at Ghor al Safi on the Jordanian side. ICL is 52.3% owned by Israel Corporation Ltd.(considered as under Government control), 13.6% shares held by Potash Corporation of Saskatchewan and 33.6% shares held by various institutional investors and the general public (33.64%). In contrast, PotashCorp owns 28% of APC shares, the Government of Jordan 27%, Arab Mining Company 20%, with the remainder held by several small Middle Eastern governments and a public float that trades on the Amman Stock Exchange. This gives PotashCorp control on how APC product is marketed, but it does not control how DSW product is sold.

In both the DSW and APC brine fields, muriate of potash is extracted by processing carnallitite slurries, created by sequential evaporation in a series of linked, gravity-fed fractionation ponds. The inflow brine currently pumped from the Dead Sea has a density of ≈1.24 gm/cc, while after slurry extraction the residual brine, with a density of ≈1.34 gm/cc, is pumped back into the northern Dead Sea basin water mass. The total area of the concentration pans is more than 250 km2, within the total area of 1,000 km2, which is the southern Dead Sea floor. The first stage in the evaporation process is pumping of Dead Sea water into header ponds and into the gravity-fed series of artificial fractionation pans that now cover the Southern Basin floor. With the ongoing fall of the Dead Sea water level over the past 60 years, brines from the Northern Basin must be pumped higher and over further lateral distances. This results in an ongoing need for more powerful brine pumps and an increasing problem with karst dolines related to lowered Dead Sea water levels. Saturation stages of the evolving pan brines are monitored and waters are moved from pan to pan as they are subject to the ongoing and intense levels of natural solar evaporation (Figure 13b, c; Karcz and Zak, 1987).

The artificial salt ponds of the Dead Sea are unusual in that they are designed to trap and discard most of the halite precipitate rather than harvest it. Most other artificial salt ponds around the world are shallow pans purpose-designed as ephemeral water-holding depressions that periodically dry out so that salts can be scrapped and harvested. In contrast, the Dead Sea halite ponds are purpose-designed to be permanently subaqueous and relatively deep (≈4m). Brine levels in the ponds vary by a few decimetres during the year, and lowstand levels generally increase each winter when waste brine is pumped back into the northern basin.

As the Dead Sea brine thickens, minor gypsum, then voluminous halite precipitates on the pan floor in the upstream section of the concentration series, where the halite-precipitating-brines have densities > 1.2 gm/cc (Figure 13c). As the concentrating brines approach carnallite-precipitating densities (around 1.3 gm/cc), they are allowed to flow into the carnallite precipitating ponds (Figure 13c). Individual pans have areas around 6-8 km2 and brine depths up to 2 metres. During the early halite concentration stages, a series of problematic halite reefs or mushroom polygons can build to the brine surface and so compartmentalise and entrap brines within isolated pockets enclosed by the reefs. This hinders the orderly downstream progression of increasingly saline brines into the carnallite ponds, with the associated loss of potash product.


When the plant was first designed, the expectation was that halite would accumulate on the floor of the early fractionation ponds as flat beds and crusts, beneath permanent holomictic brine layers. The expected volume of salt was deposited in the pans each year (Talbot et al., 1996), but instead of accumulating on a flat floor aggrading 15-20 cm each year, halite in some areas aggraded into a series of polygonally-linked at-surface salt reefs (aka salt mushrooms). Then, instead of each brine lake/pan being homogenized by wind shear across a single large subaqueous ponds, the salt reefs separated the larger early ponds into thousands of smaller polygonally-defined inaccessible compartments, where the isolated brines developed different compositions (Figure 14). Carnallitite slurries crystallised in inter-reef compartments from where it could not be easily harvested, so large volumes of potential potash product were locked up in the early fractionation ponds (Figure 14a, b). Attempts to drown the reefs by maintaining freshened waters in the ponds during the winters of 1984 and 1985 were only partly successful. The current approach to the salt reef problem in the early fractionation ponds is to periodically breakup and remove the halite reefs and mushrooms by a combination of dredging and occasional blasting (Figure 14c).


Unlike seawater feeds to conventional marine coastal saltworks producing halite with marine inflow salinities ≈35‰, the inflow brine pumped into the header ponds from the Dead Sea already has a salinity of more than 300‰ (Figure 15). Massive halite precipitation occurs quickly, once the brine attains a density of 1.235 (≈340‰) and reaches a maximum at a density of 1.24 (Figure 13c). Evaporation is allowed to continue in the initial halite concentrator ponds until the original water volume pumped into the pond has been halved. Concentrated halite-depleted brine is then pumped through a conveyance canal into a series of smaller evaporation ponds where carnallite, along with minor halite and gypsum precipitates (Figure 13c). Around 300–400 mm of carnallite salt slurry is allowed to accumulate in the carnallite ponds, with 84% pure carnallite and 16% sodium chloride as the average chemical composition (Figure 6a; Abu-Hamatteh and Al-Amr, 2008). The carnallite bed is harvested (pumped) from beneath the brine in slurry form and is delivered through corrosion-resistant steel pipes to the process refineries via a series of powerful pumps.

This carnallitite slurry is harvested using purpose-specific dredges floating across the crystalliser ponds. These dredges not only pump the slurry to the processing plant but also undertake the early part of the processing stream. On the dredge, the harvested slurry is crushed and size sorted, with the coarser purer crystals separated for cold crystallisation. The remainder is slurried with the residual pan brine and then further filtered aboard the floating dredges. At this stage in the processing stream the dredges pipe the treated slurries from the pans to the refining plant.


On arrival at the processing plant, raw product is then used to manufacture muriate of potash, salt, magnesium chloride, magnesium oxide, hydrochloric acid, bath salts, chlorine, caustic soda and magnesium metal (Figure 16a). Residual brine after carnallitite precipitation contain about 11-12 g/l bromide and is used for the production of bromine, before the waste brine (with a density around 1.34 gm/cc) is returned to the northern Dead Sea water mass. The entire cycle from the slurry harvesting to MOP production takes as little as five hours.

In the initial years of both DSW and APC operations, MOP was refined from the carnallite slurry via hot leaching and flotation. In the coarser-crystalline carnallitite feed, significant volumes of sylvite are now produced more economically in a cold crystallisation plant (Figure 16b). The cold crystallisation process takes place at ambient temperature and is less energy-intensive than the hot crystallisation unit. The method also consumes less water but requires a higher and more consistent grade of carnallite feed (Mansour and Takrouri, 2007; Abu-Hamatteh and Al-Amr, 2008). Both hot (thermal) and cold production methods can be utilized in either plant, depending on the quality of the slurry feed.

Sylvite is produced via cold crystallisation using the addition of water to incongruently dissolve the magnesium chloride from the crystal structure. If the carnallite slurry contains only a small amount of halite, the solid residue that remains after water flushing is mostly sylvite. As is shown in Figure 16b, if the MgCl2 concentration is at or near the triple-saturation point (the point at which the solution is saturated with carnallite, NaCl, and KCl), the KCl solubility is suppressed to the point where most of it will precipitate as sylvite. For maximum recovery, the crystallising mixture must be saturated with carnallite at its triple-saturation point. If the mixture is not saturated, for example, it contains higher levels of NaCl, then more KCl will dissolve during the water flushing of the slurry. Industrially, the cold crystallizers are usually fed with both coarse and fine carnallite streams, such that 10% carnallite remains in the slurry, this can be achieved by adjusting addition of process water (Mansour and Takrouri, 2007).

Successful cold crystallisation depends largely on a consistent high-quality carnallite feed. If a large amount of halite is present in the feed slurry, the resulting solid residue from cold crystallisation is sylvinite, not sylvite. This needs to be further refined by hot crystallisation, a more expensive extraction method based on the fact that the solubility of sylvite varies significantly with increasing temperature, while that of salt remains relatively constant (Figure 16c). As potash brine is hot leached from the sylvinite, the remaining halite is filtered off, and the brine is cooled under controlled conditions to yield sylvite.

Residual brine from the crystallisation processes then undergoes electrolysis to yield chlorine, caustic soda (sodium hydroxide) and hydrogen. Chlorine is then reacted with brine filtered from the pans to produce bromine. The caustic soda is sold, and the hydrogen is used to make bromine compounds, with the excess being burnt as fuel. Bromine distilled from the brine is sold partly as elemental bromine, and partly in the form of bromine compounds produced in the bromine plant at Ramat Hovav (near Beer Sheva). This is the largest bromine plant in the world, and Israel is the main exporter of bromine to Europe. About 200,000 tons of bromine are produced each year.

Residual magnesium chloride-rich solutions created by cold crystallisation are concentrated and sold as flakes for use in the chemical industry and for de-icing (about 100,000 tons per year) and dirt road de-dusting. Part of the MgCl2 solution produced is sold to the nearby Dead Sea Periclase plant (a subsidiary of Israel Chemicals Ltd.). At this plant, the brine is decomposed thermally to give an extremely pure magnesium oxide (periclase) and hydrochloric acid. In Israel, Dead Sea Salt Work’s (DSW) production has risen to more than 2.9 Mt KCl since 2005, continuing a series of increments and reflecting an investment in expanded capacity, the streamlining of product throughput in the mill facilities, and the amelioration of the effects salt mushrooms, and increased salinity of the Dead Sea due to extended drought conditions (Figure 17).

On the other side of the truce line in Jordan, the Arab Potash Co. Ltd. (APC) output rose to 1.94 Mt KCl in 2010 The APC plant now has the capacity to produce 2.35 Mt KCl and like the DSW produces bromine from bittern end brines. Early in the pond concentration stream, APC also has to remove salt mushrooms from its ponds, a process which when completed can increase carnallite output by over 50,000 t/yr. Currently, APC is continuing with an expansion program aimed at increasing potash capacity to 2.5 Mt/yr.


MOP brines and Quaternary climate

As mentioned in the introduction, exploited Quaternary potash deposits encompass both MOP and SOP mineral associations across a range of climatic and elevation settings. This article focuses on the three main MOP producing examples, the next deals with SOP Quaternary producers (Great Salt Lake, USA and Lop Nur, China). Interestingly, both sets of Quaternary examples are nonmarine brine-fed depositional hydrologies. All currently-active economic potash plants hosted in Quaternary systems do not mine a solid product but derive their potash solar evaporation of pumped hypersaline lake brines. For MOP processing to be economic the sulphate levels in the brines held in bittern-stage concentrator pans must be low and Mg levels are typically high, so favoring the precipitation of carnallite over sylvite in all three systems.

In Salar de Atacama the low sulphate levels in the bittern stage is accomplished by artificially mixing a CaCl2 brine from further up the evaporation stream with a less saline more sulphate-enriched brine. The mixing proportions of the two brine streams aims to maximise the level of extraction/removal of CaSO4 in the halite pans prior to the precipitation of sylvite and carnallite. In the case of the pans in the Qarhan sump there is a similar but largely natural mixing of river waters with fault-fed salt-karst spring waters in a ratio of 40:1 that creates a hybrid pore brine with a low sulphate chemistry suitable for the precipitation of both natural and pan carnallite. In the case of the Dead Sea brine feed, the inflowing Dead Sea waters are naturally low in sulphate and high in magnesium. The large size of this natural brine feed systems and its homogeneous nature allows for a moderate cost of MOP manufacture estimated in Warren 2016, chapter 11 to be US$ 170/tonne. The Qarhan production cost is less ≈ US$ 110/tonne but the total reserve is less than in the brine system of the Dead Sea. In Salar de Atacama region the MOP cost is likely around US$ 250-270/tonne, but this is offset by the production of a bischofite stage brine suitable for lithium carbonate extraction.

Outside of these three main Quaternary-feed MOP producers there are a number of potash mineral occurrences in intermontane depressions in the high Andes in what is a high altitude polar tundra setting (Koeppen ET), none of which are commercial (Figure 18a). Similarly, there a number of non-commercial potash (SOP) mineral and brine occurrences in various hot arid desert regions in Australia, northern Africa and the Middle East (Koeppen BWh) that we shall look at in the next article. In the Danakhil depression there is the possibility of a future combined MOP/SOP plant (see Salty Matters April 19, 2015; April 29, 2015; May 1, 2015; May12, 2015 and Bastow et al., 2018). In the Danakhil it is important to distinguish between the current non-potash climate (BWh - Koeppen climate) over the Dallol saltflat in Ethiopia, with its nonmarine brine feed and the former now-buried marine fed potash (SOP)/halite evaporite system. The latter is the target of current exploration efforts in the basin, focused on sediments now buried 60-120m below the Dallol saltflat surface. Nowhere in the Quaternary are such dry arid desert climates (BWh) associated with commercial accumulations of potash minerals.


Climatically most commercial potash brine systems in Quaternary-age sediments are located in cooler endorheic intermontane depressions (BWk, BSk) or in the case of the Dead Sea an intermontane position in the sump of the Dead Sea, the deepest position of any continental landscape on the earth’s surface (-417 msl). The association with somewhat cooler and or less arid steppe climates implies a need for greater volumes of brine to reside in a landscape in order to facilitate the precipitation of significant volumes of potash bitterns (Figure 18a,b).

In summary, all three currently economic Quaternary MOP operations are producing by pumping nonmarine pore or saline lake brines into a series of concentrator pans. The final bittern chemistry in all three is a low-sulphate liquour, but with inherently high levels of magnesium that favors the solar pan production of carnallite over sylvite that is then processed to produce the final KCl product. The brine chemistry in all three examples imitates the ionic proportions obtained when evaporating a ancient sulphate-depleted seawater (Figure 1). The next article will discuss the complexities (the double salt problem at the potash bittern stage when concentrating a more sulphate-enriched mother brine.

References

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Danakil potash: K2SO4 across the Neogene: Implications for Danakhil potash, Part 4 of 4

John Warren - Tuesday, May 12, 2015

How to deal with K2SO4

In this the fourth blog focusing on Danakhil potash, we look at the potash geology of formerly mined Neogene deposits in Sicily and the Ukraine, then compare them and relevant processing techniques used to exploit their K2SO4 ore feeds. This information is then used to help guide a discussion of processing implications for potash extraction in the Danakhil, where kainite is the dominant widespread potash salt. As seen in the previous three blogs there are other potash mineral styles present in the Danakhil, which constitute more restricted ore fairways than the widespread bedded kainaite, these other potash styles (deep meteoiric -blog 2 of 4 and hydrothermal - blog 3 of 4), could be processed to extract MOP, but these other potash styles are also tied to high levels of MgCl2, which must be dealt with in the brine processing stream. The most effective development combination is to understand the three occurence styles , define appropriate specific brine processing strams and then combine the products in an single processing plant and then produce sulphate of potash (SOP), rather the Muriate of Potash (MOP), as SOP has a 30% price premium in current potash markets.

Kainite dominated the bedded potash ore feed in former mines in the Late Miocene (Messinian) sequence in Sicily and the Middle Miocene (Badenian) sequence in the Carpathian foredeep], Ukraine. Kainite also occurs in a number of potash deposits in the Permian of Germany and Russia. In Germany a combination of mined sylvite and kieserite is used to manufacture sulphate of potash (SOP). Interestingly, Neogene and the Permian are times when world ocean waters were enriched in MgSO4 (Lowenstein et al., 2001, 2003). In contrast, much of the Phanerozoic was typified by an ocean where MgSO4 levels were less. It is from such marine brine feeds that most of the world’s larger Phaneorzoic (SOP) potash ore deposits were precipitated (Warren, 2015). SOP is also produced from Quaternary Lake brines in China and Canada (see cryogenic salt blog; 24 Feb. 2015).

SOP in Messinian evaporites, Sicily

A number of potash mines on the island extracted kainitite from the late Miocene Solofifera Series of Sicily (Figure 1). The last of these mines closed in the mid-1990s, but portions of some are maintained and are still accessible (eg Realmonte mine). The halite-hosted potash deposits are isolated ore bodies within two generally parallel troughs, 115 km long and 5- 10 km wide, within the Caltanissetta Basin (Figure 1). They are separated by a thrust-related high 11-25 km wide and capped by the limestones of the “Calcare di Base”. Kainite is the dominant potash mineral in the mined deposits. Across the basin, ore levels constitute six layers of variable thickness, with a grade of 10%-16% K2O (pure kainite contains 18.9% K20), with very little insoluble content (0.4%-2.0%).

At the time the potash was deposited there was considerable tectonic activity in the area (Roveri et al. 2008, Manzi et al., 2011). Host sediments were deposited in piggy-back basins some 5.5 Ma atop a series of regional thrusts, so the ore layers have dips in the mines ranging up to 60° (Figure 2). Little if any of the limestone associated with the deposits was converted to dolomite, nor was the thick Messinian gypsum (upper and lower units), encasing the halite /kainitite units, converted to anhydrite, it remains as gypsum with well preserved depositional textures. However, the elevated salinities, and perhaps temperatures, required for kainite precipitation means anhydrite micronodules, observed in some ore levels, may be primary or syndepositional. A lack of carnallite, along with isotopic data, indicates that when the deposits were formed by the evaporation of the seawater, salinities did not usually proceed far past the kainite crystallization point (in contrast to Ethiopia where carnallite salinities typify the later stages of kainitite deposition)..

 

The largest Sicilian ore body was at Pasquasia, to the west of Calanisseta, covering a 24 km2 area at depths of 300-800 m (Figure 1). There were five ore beds at Pasquasia, all with highly undulating synclinal and anticlinal forms. The Number 2 bed was the thickest, averaging perhaps a 30-m thickness of 10.5% to 13.5% K2O ore. The Pasquasia Mine was last operational from 1952 to 1992.

 

Ore geology remains somewhat more accessible at the former Realmonte mine, near the town of Agrigento. There, four main depositional units (A to D from base to top) typify the evaporite geology. As at Pasquasia, kainitite was the targeted ore within a Messinian evaporite section that has total thickness of 400-600 m. As defined by Decima and Wezel, 1971, 1973; Decima, 1988, Lugli, 1999, the Realmonte mine section is made up of 4 units (Figure 2a):

- Unit A (up to 50 m thick): composed of evenly laminated grey halite with white anhydrite nodules and laminae that pass upward to grey massive halite beds.

- Unit B (total thickness ≈100 m): this potash entraining interval is dominated by massive even layers of grey halite, interbedded with light grey thin kainite laminae and minor grey centimetre-scale polyhalite spherules and laminae, along with anhydrite laminae; the upper part of the unit contains at least six light grey kainite layers up to 18 m-thick that were the targeted ore sequence. Unlike the Danakil, carnallite does not typify the upper part of this marine potash section. The targeted beds are in the low-angle dip portion of a thrust-folded remnant in a structural basin (Figures 2b, 3).

- Unit C (70-80 m thick): is made up of white halite layers 10-20 cm thick, separated by irregular dark grey mud laminae and minor light grey polyhalite and anhydrite laminae (Figure 3).

- Unit D (60 m thick): is composed of a grey anhydritic mudstone (15-20 m thick), passing up into an anhydrite laminite sequence, followed by grey halite millimetre to centimetre layers intercalated with white anhydrite laminae.


According to Lugli, 1999, units A and B are made up of cumulates of well-sorted halite plate crystals, up to a few millimeters in size. Kainite typically forms discrete laminae and sutured crystal mosaic beds, ranging from a thickness of few mm to a maximum of 2 m, intercalated and embedded within unit B (Garcia-Veigas et al., 1995). It may also occur as small isometric crystals scattered within halite mosaics. Kainite textures are dominated by packed equant-granular mosaics, which show possible pressure-dissolution features at some grain boundaries. The associated halite layers are dominantly cumulates, which show no evidence of bottom overgrowth chevrons, implying evaporite precipitation was a “rain from heaven” pelagic style that took place in a stratified permanently subaqueous brine water body, possibly with a significant water depth to the bottom of the permanent lower water mass.

Only the uppermost part of potash bearing portion of unit B shows a progressive appearance of large halite rafts along with localized dissolution pits filled by mud, suggesting an upward shallowing of the basin at that time. In many parts of the Realmonte mine spectacular vertical fissures cut through the topmost part of unit B at the boundary with unit C, suggesting desiccation and subaerial exposure at this level (Lugli et al., 1999).

The overlying unit C is composed of cumulates of halite skeletal hoppers that evolve into halite chevrons illustrating bottom growth after foundering of the initial halite rafts. Halite layers in unit C show numerous dissolution pits filled by mud and irregular truncation of the upper crystal terminations, implying precipitation from a nonstratified, relatively shallow water body. Palaeo-temperatures of the brine that precipitated these halite crystals are highly variable from 22 to 32°C (Lugli and Lowenstein, 1997) and suggest a shallow hydrologically unstable body of water, unlike units A and B.

The bromine content of halite increases from the base of unit A to the horizons containing kainite (layer B) where it obtains values of up to 150 ppm. Upwards, the bromine content decreases once more to where at the top of Unit C it drops below 13 ppm, likely indicating a marked dilution of the mother brine. The dilution is likely a consequence of recycling (dissolution and reprecipitation) of previously deposited halite either by meteoric-continental waters (based on Br content; Decima 1978), or by seawater (based on the high sulphate concentration and significant potassium and magnesium content of fluid inclusions; Garcia-Veigas et al., 1995).

As in the Danakhil succession, evaporite precipitation at Realmonte began as halite-CaSO4 interlayered succession at the bottom of a stratified perennial water body, which shallowed and increased in concentration until reaching potash kainite saturation. In Sicily, this was followed by a period of exposure and desiccation indicated by the presence of giant megapolygonal structures. Finally, seawater flooded the salt pan again, dissolving and truncating part of the previous halite layers, which was then redeposited under shallow-water conditions at the bottom of a nonstratified (holomitic) water body (Lugli et al., 1997, 1999).

Unlike Ethiopia, the Neogene kainite deposits of Sicily were deposited in a thrust “piggy-back” basin setting and not in a rift sump (Figure 2b). Mineralogically similar, very thick, rift-related, now halokinetic, halite deposits of Midddle Miocene age occur under the Red Sea’s coastal plain between Jizan, Saudi Arabia (where they outcrop) to Safaga, Egypt, with limited potash is found in some Red Sea locations at depths suitable for solution mining (Notholt 1983; Garrett, 1995). Potash-enriched marine end-liquor brines characterise Red Sea geothermal springs, implying a more sizeable potash mass may be (or once have been) present in this region. Hite and Wassef (1983) argue gamma ray peaks in two drill hole logs in this area suggest the presence of sylvite, carnallite and possibly langbeinite at depth.

K2SO4 salts in Miocene of Ukraine

Miocene salt deposits occur in the western Ukraine within two structural terranes: 1) Carpathian Foredeep (rock and potash salt) and (II) Transcarpathian trough (rock salt) (Figure 4a). These salt-bearing deposits differ in the thickness and lithology depending on the regional tectonic location (Czapowski et al., 2009). In the Ukrainian part of Carpathian Foredeep, three main tectonic zones were distinguished (Figure 4b): (I) outer zone (Bilche-Volytsya Unit), in which the Miocene molasse deposits overlie discordantly the Mesozoic platform basement at the depth of 10-200 m, and in the foredeep they subsided under the overthrust of the Sambir zone and are at depths of 1.2-2.2 km (Bukowski and Czapowski, 2009); Hryniv et al., 2007); (II) central zone (Sambir Unit), in which the Miocene deposits were overthrust some 8-12 km onto the external part of the Foredeep deposits of the external zone occur at depths of 1.0-2.2 km; (III) internal zone (Boryslav-Pokuttya Unit), where Miocene deposits were overthrust atop the Sambir Nappe zone across a distance of some 25 km (Hryniv et al., 2007).


The Carpathian Foredeep formed during the Early Miocene, located north of emerging the Outer (Flysch) Carpathians. This basin was filled with Miocene siliciclastic deposits (clays, claystones, sandstones and conglomerates) with a maximum thickness of 3 km in Poland and up to 5 km in Ukraine (Oszczypko, 2006). Two main evaporite bearing formations characterise the saline portions of the succession and were precipitated when the hydrographic connection to the Miocene ocean was severely reduced or lost (Figures 4, 5): A) Vorotyshcha Beds, dated as Late Eggenburgian and Ottnangian, some 1.1-2.3 km thick and composed of clays with sandstones, with exploitable rocksalt and potash salt interbeds. This suite is further subdivided into two subsuites: a) A lower unit, some 100-900 m thick with rock salt beds and, b) An upper unit, some 0.7-1.0 km thick, with significant potash beds, now deformed (Hryniv et al., 2007).The Stebnyk potash mine is located in this lower subset in the Boryslav-Pokuttya Nappe region, close to the Carpathian overthrust); B) Tyras Beds of Badenian age reach thicknesses of 300-800 m in the Sambir and Bilche-Volytysa units and are dominated by salt breccias and contain both rock and potash salts. Thicknesses in the Bilche-Volytsya Unit range from 20-70 m and are made up of a combination of claystones, sandstones, carbonates, sulphates and rock salts with little or no potash.


Hence, potash salts of the Carpathian Foredeep are related either to the Vorotyshcha Beds located in the Boryslav–Pokuttya zone, or to the Tyras Beds (Badenian) in the Sambir zone (Figure 5). These associations range across different ages, but have many similar features, such as large number of potash lenses in the section, mostly in folded-thrust setting, and owing to their likely Neogene-marine mother brine contain many sulphate salts, along with a high clay content. Accordingly, the main potash ore salts are kainite, langbeinite and kainite–langbeinite mixtures. Hryniv et al. (2007) note more than 20 salt minerals in the Miocene potash levels and in their weathering products. Bromine contents in halites of the Carpathian Foredeep for deposits without potash salts range from 10 to 100 ppm (on average 56 ppm); in halite from salt breccias with potash salts range from 30 to 230 ppm (average 120 ppm); and in halite from potash beds ranges from 70 to 300 ppm (average 170 ppm). In the ore minerals from the main potash deposits, bromine content ranges are: a) in kainite 800–2300 ppm; b) in sylvite 1410–2660 ppm; and c) in carnallite 1520–2450 ppm. This is consistent with kainite being a somewhat less saline precipitate than carnallite/sylvite (Figure 6).


The brines of Vorotyshcha and Tyras salt-forming basins (based on data from brine inclusions in an investigation of sedimentary halite, listed by Hyrniv et al. (2007), are consistent with mother brines of the Na–K–Mg–Cl–SO4 (MgSO4-rich) chemical type (consistent with a Neogene marine source). Inclusion analysis indicates the temperature of halite formation in the Miocene basin brines in Forecarpathian region was around 25°C. During the potash (Kainite) stages it is likely these solutions became perennially stratified and heliothermal so that the bottom brines could be heated to 40-60°C, more than double the temperature of the brine surface layer (see Warren, 2015 for a discussion of the physical chemistry and the various brine stratification styles). During later burial and catagenesis the temperatures preserved in recrystallised halites are as high as 70°C with a clear regional tectonic distribution (Hryniv et al. (2007).

Maximum potash salt production was achieved under Soviet supervision in the 1960s, when the Stebnyk and Kalush mines delivered 150 x 106 tonnes of K2O and the “New” Stebnyk salt-works some 250 x 106 tonnes as K2SO4 per year.


Stebnyk potash (Figure 7a)

The potash salt deposit in the Stebnyk ore field occurs within the Miocene (Eggenburgian) Vorotyshcha Beds (Figures 4, 5). Salt-bearing deposits in the Stebnyk area were traditionally attributed to two main rock complexes (Lower and Upper Vorotyshcha Beds) separated by terrigenous (sandstones and conglomerates) Zahirsk Beds (Petryczenko et al., 1994). More recent work indicates that the Zahirsk Beds belonged to a olistostrome horizon (a submarine slump, interrupting evaporite deposition) and there are no valid arguments for subdividing the Vorotyshcha Beds into two subunits (Hryniv et al., 2007).

There are multiple salt-bearing series in the Stebnyk deposit (Figure 4b) and their total thickness ranges up to 2,000 m in responses to intensive fold thickening and overthrusting of the Carpathians foredeep. Intervals with more fluid salt mineralogies were compressed and squeezed into the centers of synclinal folds, to form a number of elongate lens-shape ore bodies (Figure 4b). These bodies are often several hundreds meters wide and in mineable zones occur at the depth of 80-650 m, typically at 100-360 m.

The lower part of the Vorotyshcha Suite (Beds) in the Stebnyk Mine area is composed of a salt-bearing breccia, with sylvinite or carnallitite interclayers typically in its upper parts, as well as numerous blocks of folded marly clays (Bukowski and Czapowski, 2009). Above this is the potash-bearing ore series , some 10-125 m thick and, composed of beds of kainite, langbeinite and lagbeinite-kainite with local sylvinite and kieserite (Hryniv et al., 2007). The potash interval is overlain by a rock salt complex some 60 m thick (Koriń, 1994).

The Stebnyk plant is now abandoned and in disrepair. In 1983 there was a major environmental disaster (explosion) at a nearby chemical plant (in the ammonia manufacture section), which was supplied chemical feedstock by the mine. No lives were lost, but damage at the plant, tied to the explosion, released some 4.6 million cubic metres of thick brine from an earthen storage dam into the nearby Dniester River. At the time this river was probably the least environmentally damaged by industrial operations under Soviet administration. The spill disrupted water supplies to millions of people along the river, killed hundreds of tons of fish, destroyed river vegetation and deposited a million tons of mineral salts on the bottom of a 30-mile-long reservoir on the Dniester. Stebnik is located in the Ukrainian province of Lvov. Staff members at the United States Embassy at the time seized on the name to dub the incident ‘’Lvov Canal,’’ after the Love Canal contamination in the United States.

Kalush potash salt geology (Figure 7b)

Thickness of Miocene (Badenian) deposits near the Kalush Mine is around 1 km (Figures 4a). Two local salt units (beds) are distinguished within the Tyras Beds: the Kalush and Holyn suites, which constitute the nucleus of Miocene deposits of Sambir Unit (Figure 5). Beds have been overthrust and folded onto the Mesozoic and Middle to Upper Miocene molasse sediments of the outer (Bilche-Volytsya) tectonic unit (Figure 4b). The Kalush Beds are 50-170 m thick, mostly clays, with sandstone and mudstone intercalations,. In contrast the Holyn beds are more saline and dominated by clayey rock salts (30-60% of clay), salty clays and claystones (Koriń, 1994). Repeated interbeds and concentrations of potash salts up to several meters thick within the Holyn beds define a number of separate potash salt fields in the Kalush area (Figures 4b, 5). Such salt seams are dominated by several MgSO4-enriched mineralogies: kainite, langbeinite-kainite, langbeinite, sylvinite and less much uncommon carnallite and polyhalite. These polymineralogic sulphate ore mineral assemblages are co-associated with anhydrite, kieserite and various carbonates. The potash ore fields typically occur in tectonic troughs within larger synclines, usually at depths of 100-150 m, to a maximum of 800 m.

Conventional processing streams for manufacture of SOP and MOP

To date the main natural sulphate salts that have been successfully processed to manufacture sulphate of potash (SOP) are;

  • Kainite (KCl.MgSO4.3H2O) (as in Sicily - potash mines are no longer active)
  • Kieserite (MgSO4.H2O) (as in Zechstein, Germany - some potash mines active)
  • Langbeinite (K2SO4.2MgSO4) (as in Carlsbad, New Mexico - active potash mine)
  • Polymineralic sulphate ores (as in the Stebnyk and Kalush ores, Ukraine - these potash mines are no longer active)
  • All the processing approaches deal with a mixed sulphate salt or complex sulphate brine feed and involve conversion to form an intermediate doublesalt product, usually schoenite (or leonite at elevated temperatures) or glaserite. This intermediate is then water-leached to obtain SOP.

    For example, with a kainite feed, the process involves the following reactions:

    2KCl.MgSO4.3H2O --> K2SO4.MgSO4.6H2O + MgCl2

    followed by water-leaching of the schoenite intermediate

    K2SO4.MgSO4.6H2O --> K2SO4 + MgSO4 + 6H2O


    In Sicily in the 1960s and 70s, the Italian miners utilized such a solid kainitite ore feed, from conventional underground mining and leaching approaches. The various Italian mines were heavily government subsidized and in terms of a free-standing operation most were never truly profitable. The main kainitite processing technique used in Sicily, is similar in many ways to that used to create SOP from winter-precipitated cryogenic salt slurries in pans that were purpose-constructed in the North Arm area of in Great Salt Lake, Utah (Table 1; see Warren, 2015 for details on Great Salt Lake operations). The Italian extraction method required crushing and flotation to create a fine-sized kainite ore feed with less than 5% NaCl. This product was then leached at temperatures greater than 90°C with an epsomite brine and converted into a langbeinite slurry, a portion which was then reacted with a schoenite brine to precipitate potassium chloride and epsomite solids, which were then separated from each other and from the epsomite brine. A portion of the potassium chloride was then reacted with magnesium sulphate in the presence of a sulphate brine to create schoenite and a schoenite brine. This schoenite brine was recycled and the remaining potassium chloride reacted with the schoenite in the presence of water, to obtain potassium sulphate and a sulphate brine.

    The processing stream in the Ukraine was similar for the various Carpathian ore feeds, which “out-of-mine-face” typically contained around 9% potassium and 15% clay and so were a less pure input to the processing stream, compared to the typical mine face product in Sicily. Like Sicily, schoenite was the main intermediate salt. Ore was leached with a hot synthetic kainite solution in a dissolution chamber. The langbeinite, polyhalite and halite remained undissolved in the chamber. Salts and clay were then moved into a Dorr-Oliver settler where the clays were allowed to settle and were then moved to a washer and discarded. The remaining solution was crystallized at the proper cation and anion proportions to produce crystalline schoenite. To avoid precipitation of potassium chloride and sodium chloride, a saturated solution of potassium and magnesium sulfate was added to the Dorr-Oliver settler. The resulting slurry of schoenite was filtered and crystals were leached with water to produce K2SO4 crystals, which were centrifuged and recycled and a liquor of potassium and magnesium sulfates obtained. The liquid phase from the filter was recycled and added to the schoenite liquor from obtaoned by vacuum crystallization. Part of the schoenite liquor was evaporated to produce crystalline sodium sulfate, while the magnesium chloride liquid end product was discarded. The slurry from the evaporation unit was recycled as “synthetic kainite.” This process stream permitted the use of the relatively low quality Carpathian ore and produced several commercially valuable products including potassium sulfate, potassium-magnesium sulfate, potassium chloride, sodium sulfate and magnesium chloride liquors. Being a Soviet era production site, the economics of the processing was not necessarily the main consideration. Rather, it was the agricultural utility of the product that was paramount to the Soviet state.

    Can Danakhil potash be economically mined?

    For any potash deposit (MOP or SOP) there are three approaches that are used today to economically extract ore (Warren 2015): 1) Conventional underground mining. 2) Processing of lake brines 3) Solution mining and surface processing of brines. Historically, method 1 and 2 have been successfully conducted in the Danakhil Depression, although method 1) was terminated in the Dallol area by a mine flood.

    Conventional mining

    To achieve a successful conventional underground MOP potash mine any where in the world, ideally requires (Warren, 2015): 1) A low dipping, laterally continuous and consistently predictable quality ore target, not subject to substantial changes in bed dip or continuity. 2) An ore grade of 14% K2O or higher, and bed thickness of more than 1.2 m. 3) Around 8-m of impervious salt in the mine back or roof, although some potash mines, such as the Boulby mine in the UK are working with < 2 meters of salt in the back (but there the extraction is automated and the access roads approach the target ore zone from below). 4) An initial access shaft that is vertical and typically dug using ground freezing techniques to prevent unwanted water entry during excavation. 5) A typical ore depth in the range 500-1100 metres. Shallower mines are subject to unpredictable water entry/flooding and catastrophic roof collapse, as in the Cis-Urals region (see Solikamsk blog). Mines deeper than 1000-1100 metres are at the limit of conventional mining and the salt surround is subject to substantial creep and possible explosive pressure release outbursts (as in some potash mines in the former East Germany). 6) At-surface and in-mine conditions not subject to damage by earthquakes, water floods or volcanism.

    During the feasibilty phase of the Parsons Mining Project it became evident that the halite material overlying the Sylvinite Member was porous and that there was no adequate hydrologic protection layer above the Sylvinite Member. In my mind, this is further evidence of the hydrologic access needed to convert carnallite to sylvite along the bajada front (see previous blog). In any event the absence of a hydrologic protection layer above the Sylvinite Member means that conventional underground mining is not feasible for this type of potash. In addition, given the tectonic instability of the Danakhil Depression it is likely that no underground conventional mine is feasible in the hydrologically, seismically and hydrothermally active setting, which is the Danakhil depression, even if planning to exploit the deeper widespread kainitite beds (>350-450m)

    Some explorers in the Danakhil depression, especially on the Eritrean side are proposing to use surface or open-pit mining (quarrying) approaches to reach and extract/processing shallow ore salts. For this approach to be successful requires the shallow potash targets to be above regional groundwater level. Depths to the different ore targets on the Ethiopian side of the depression range between 45m and 600m and almost all lie below the regional water. Also, to access the mineralised material a large volume of variably water-saturated overburden would need to be removed. Even if areas with ore levels above the water table do exist on the Ethiopian side, the whole of the Danakhil sump is subject to periodic runoff and sheetflooding, sourced in the western highlands. Open pit areas would be regularly flooded during the lifetime of the pit, resulting in a need for extensive dewatering. For these reasons, and the possibility of earthquake damage, open pit mining is likely not feasible.

    Can the Danakhil potash be solution mined?

    To achieve this, brines extracted from different mineralogical levels and ore types will need to be individually targeted and kept as separate feeds into dedicated at-surface processing streams. On the Dallol surface, there are numerous sites that are suitable for pan construction, the climate is suitable for natural solar concentration as the region is typically dry, flat and hyperarid. If the potash zones in the Dallol depression are to be economically exploited via solution mining it will likely first require an understanding of the geometries of the 3 different forms of potash, namely; 1) Bedded kainitite-carnallitite (widespread in the depression), 2) Diagenetic sylvite via incongruent dissolution (focused by deep meteoric mixing and the bajada chemical interface along the western margin. 3) Hydrothermal potash (largely found in the vicinity of Dallol mound). Next, in order to have known-chemistry feedstocks into a SOP chemical plant, it will require the appropriate application of extraction/solution mining chemistries for each of these deposit styles. This would involve the construction of dedicated brine fields and the pumping of shallow Dallol brines (mostly from <200-250m below the surface) into a series of mineralogically-separated at-surface solar concentrator pans. 

    There are some subsurface aspects that need to be considered and controlled  in a solution mining approach in the Danakhil. The first is the possibility of uncontrolled solution cavity stoping (for example where a solution cavity blanket layer is lost due to cavity intersection with an unexpected zone of high permeability). If cavity shape is not closely monitored (for example by regular downhole sonar scans) and controlled, this could ultimately lead to the collapse of the land surface atop regions of shallow evaporites (<150-200 below the surface). As we saw in blog 3, doline collapse is a natural process in the Dallol Mound region, as it is any region of shallow soluble evaporites in contact with undersaturated pore waters. Ongoing solution via interaction with hydrothermal waters has created the colorful brine springs that attract tourists to the Dallol Mound region. But a operator does not want new dolines to daylight in their brine field, as environmental advocates would quickly lay blame at the feet of the brinefield operator. For this reason, the region in the vicinity of the Dallol Mount (eg the “Crescent deposit”) should probably be avoided.

    Most modern brinefield operators prefer a slowly-dissolving targeted salt bed that is at least 400-500m below the land surface (Warren, 2015). This broadens and lessens the intensity of the cone of ground collapse above the extraction zone and so lessens the possibility of catastrophic surface collapse. Use of a diesel rather than air blanket during cavity operation is also preferred because of potential porosity intersections at the base of the Upper Rock Salt (URF) contact (see blog 2 in the Danakhil blogs) Appropriate deeper potash beds in the Danakhil are laterally continuous beds of kainitite with lesser carnallitite. Drilling to date has identified little sylvite or bischofite in these widespread layers. This simplifies the mineral input chemistry in terms of a kainite target further out in the saltflat with a sylvite or sylvite bischofite operation closer toward the western margin, but there are no currently active solution mines solely targeting a kainite ore anywhere in the world.

    This leads to another consideration with a solution mining approach in the Danakhil depression, and that is that there are no existing brine technologies that can deal economically with high concurrent levels of magnesium and possibly-elevated sulphate levels in a recovered brine feed. The third consideration is reliably predicting the occurrence of, and avoiding, any metre- to decametre-scale brine-filled cavities that the drilling has shown are not uncommon at the sylvinite-bischofite-carnallite level in the Dallol stratigraphy along the Bajada chemistry zone. Intersecting and slowly dewatering such large brine cavities may not lead to at-surface ground collapse, but if not identified could create unexpected variations in the ionic proportions of brine feeds into the solar concentrators (for example drilling has identified subsurface regions dominated by bischofite, which is one of the most soluble bittern salts in the Danakhil depression - see Ercospan 2010, 2011 for drill result summaries).

    And so?

    So, at this stage, there are encouraging possibilities for economic recovery of both MOP and SOP from solution brines pumped to chemistry-specific solar pans in the Danakhil. Processing chemistry will require further site-specific studies to see which of the current known methods or their modification is economically feasible for SOP and perhaps combined SOP and MOP manufacture in the hyperarid climate of the Danakhil, as is being currently done by Allana Potash. It is also possible that a new processing stream chemistry could to be developed for the Dallol brines, in order to deal with very high concurrent levels of MgCl2 (widespread bischofite beds), or develop new or modify existing processing streams that target kainitite at depth. Similar K2SO4 brine processing chemistries have been applied in pans of the margins of the Great Salt Lake. But there salt pan processing was in part seasonally cryogenic, something that the Dallol climate certainly is not, so it is likely modified or new approaches to year-round pan management will be required.

    Any future potash operation in the Danakil will have to compete in product pricing with well established, high-volume low cost producers in Canada, Belarus and Russia (Figure 8). Today, establishing a new conventional underground potash mine is associated with setup costs well in excess of a billion dollars (US$). The costs are high as the entry shaft to a conventional underground mine must be completed without water entry and is usually done via ground freezing. This is the approach currently underway at BHP’s MOP Jansen Mine in Saskatchewan, Canada. Because of the very high costs involved in underground entry construction, and the well established nature of the competition, the proved amount of ore for a conventional mine should be sufficient for at least 20 years of production (subject to a given mill size, mill recovery rate for a given ore depth and the density and origin of salt “horses”). Kogel et al. (2006) states any potash plant or mill should be at capable of least 300,000 t K2O per annum in order to compete with a number of established plants with nameplate capacity in excess of 1 Mt.

    In contrast, the shallow nature of a Danakhil potash source means cheaper access costs, while a solution well approach makes for much cheaper and shorter approach times for brine/ore extraction, providing suitable economic brine processing streams are available (Figure 8). Potash is a mine product where transport to market is a very considerable cost proportion in terms of an operation's profitability. The location of the Danakhil gives it a low-cost transport advantage as a future supplier to the ever-growing agricultural markets of Africa, India and perhaps China. And finally, a potassium sulphate product has a 30% cost premium over a muriate of potash (KCl) product.

    References

    Bukowski, K., and G. Czapowski, 2009, Salt geology and mining traditions: Kalush and Stebnyk mines (Fore-Carpathian region, Ukraine): Geoturystyka, v. 3, p. 27-34.

    Czapowski, G., K. Bukowski, and K. Poborska-Młynarska, 2009, Miocene rock and potash salts of West Ukraine. y): Field geological-mining seminar of the Polish Salt Mining Society. Geologia (Przegląd Solny 2009), Wyd. AGH, Kraków, 35, 3: 479-490. (In Polish, English summary).

    Decima, A., J. A. McKenzie, and B. C. Schreiber, 1988, The origin of "evaporative" limestones: An Example from the Messinian of Sicily: Journal of Sedimentary Petrology, v. 58, p. 256-272.

    Decima, A., and F. Wezel, 1973, Late Miocene evaporites of the central Sicilian Basin; Italy: Initial reports of the Deep Sea Drilling Project, v. 13, p. 1234-1240.

    Decima, A., and F. C. Wezel, 1971, Osservazioni sulle evaporiti messiniane della Sicilia centromeridionale: Rivista Mineraria Siciliana, v. 130–132, p. 172–187.

    Garcia-Veigas, J., F. Orti, L. Rosell, C. Ayora, R. J. M., and S. Lugli, 1995, The Messinian salt of the Mediterranean: geochemical study of the salt from the central Sicily Basin and comparison with the Lorca Basin (Spain): Bulletin de la Societe Geologique de France, v. 166, p. 699-710.

    Garrett, D. E., 1995, Potash: Deposits, processing, properties and uses: Berlin, Springer, 752 p.

    Hite, R. J., and A. S. Wassef, 1983, Potential Potash Deposits in the Gulf of Suez, Egypt: Ann. Geol. Survey Egypt, v. 13, p. 39-54.

    Hryniv, S. P., B. V. Dolishniy, O. V. Khmelevska, A. V. Poberezhskyy, and S. V. Vovnyuk, 2007, Evaporites of Ukraine: a review: Geological Society, London, Special Publications, v. 285, p. 309-334.

    Koriń, S. S., 1994, Geological outline of Miocene salt-bearing formations of the Ukrainian fore-Carpathian area (In Polish, English summary): Przegląd Geologiczny, v. 42, p. 744-747.

    Lowenstein, T. K., L. A. Hardie, M. N. Timofeeff, and R. V. Demicco, 2003, Secular variation in seawater chemistry and the origin of calcium chloride basinal brines: Geology, v. 31, p. 857-860.

    Lowenstein, T. K., M. N. Timofeeff, S. T. Brennan, H. L. A., and R. V. Demicco, 2001, Oscillations in Phanerozoic seawater chemistry: Evidence from fluid inclusions: Science, v. 294, p. 1086-1088.

    Lugli, S., 1999, Geology of the Realmonte salt deposit, a desiccated Messinian Basin (Agrigento, Sicily): Memorie della Societá Geologica Italiana, v. 54, p. 75-81.

    Lugli, S., and T. K. Lowenstein, 1997, Paleotemperatures preserved in fluid inclusions in Messinian halite, Realmonte Mine (Agrigento, Italy): Neogene Mediterranean Paleoceanography, 28–30 September 1997, Erice. Abstract volume, 44–45.

    Lugli, S., B. C. Schreiber, and B. Triberti, 1999, Giant polygons in the Realmonte mine (Agrigento, Sicily): Evidence for the desiccation of a Messinian halite basin: Journal of Sedimentary Research Section A-Sedimentary Petrology & Processes, v. 69, p. 764-771.

    Manzi, V., S. Lugli, M. Roveri, B. C. Schreiber, and R. Gennari, 2011, The Messinian "Calcare di Base" (Sicily, Italy) revisited: Geological Society of America Bulletin, v. 123, p. 347-370.

    Notholt, A. J. G., 1983, Potash in Developing Countries, in R. M. McKercher, ed., Potash '83; Potash technology; mining, processing, maintenance, transportation, occupational health and safety, environment, p. 29-40.

    Oszczypko, N., P. Krzywiec, I. Popadyuk, and T. Peryt, 2006, Carpathian Foredeep Basin (Poland and Ukraine): Its Sedimentary, Structural, and Geodynamic Evolution, in J. Golonka, and F. J. Picha, eds., The Carpathians and their foreland: Geology and hydrocarbon resources, The American Association of Petroleum Geologists Memoir, v. 84, p. 293-350.

    Petryczenko, O. I., G. M. Panow, T. M. Peryt, B. I. Srebrodolski, A. W. Pobereżski, and K. W.M., 1994, Outline of geology of the Miocene evaporite formations of the Ukrainian part of the Carpathian Foredeep (In Polish, English summary): Przegląd Geologiczny, v. 42, p. 734-737.

    Roveri, M., S. Lugli, V. Manzi, and B. C. Schreiber, 2008, The Messinian Sicilian stratigraphy revisited: new insights for the Messinian salinity crisis: Terra Nova, v. 20, p. 483-488.

    Warren, J. K., 2015, Evaporites: A compendium (ISBN 978-3-319-13511-3) Released August 2015: Berlin, Springer, 1600 p.

    Danakhil Potash; Ethiopia - Modern hydrothermal and deep meteoric KCl, Part 3 of 4

    John Warren - Friday, May 01, 2015

    So far we have discussed the modern salt pan geology of the Danakhil (Part 1 of 4) and the initial subaqueous setting for widespread bedded potash, now in the subsurface, mostly as a kainitite bed (Part 2 of 4). In this blog we will discuss examples of potash in the Danakhil where remobilised salts and brines are related to the circulation of hydrothermal and meteoric fluids have facilitated localised reworking of potash to the surface (part 3 of 4). These fluids are related to the thermal anomalies created by the emplacement of the Dallol mound and the chemical front created by the encroachment of the Bajada along the western margin of the saltflat. Notably, we shall see the Dallol Mound is not a volcanic cone, rather it is an anticlinal dome of uplifted and eroded bedded salt, capped and surrounded by hydrothermal crater features typified by karst pools and brine outflows. Its creation is likely related to emplacement of igneous material at depth but, as yet there, has been no breakout of volcanic rock material in the mound area. This has important economic implications for the nature of remobilised potash and the creation of potential potash ores in the Dallol Mound area, these cosiderations are separate from the regional distribution of primary potash beds (kainitite and carnallitite) that were discussed in the previous blog.


    Thermal brine springs and potash occurrences near Dallol mound

    Today, hot springs supply and maintain a number of hydrothermally-fed brine pools and brine filled karst lakes in various depressions both atop and near the regional anticlinal salt mound or salt dome, sometimes called Dallol Mountain (Figure 1). As it only rises some 60 metres from the surrounding surface (-81 m versus -120 m) the term mountain is a misnomer. The highly dissected and eroded slope of bedded halite that is the southwest margin of Dallol mound shows the various springs are active in a region of uplifted and eroded bedded evaporite that defines the Dallol mound (Figure 2a). For example, brine springs still supply a small carnallite deposit known as the Crescent deposit located near the uplifted black halite beds that define Black Mountain and located 1.5 km southwest of Dallol mound (Figure 2b). This potash ore is the result of hydrothermally-driven groundwater activity, likely related to the emplacement of the Dallol Mound. The uplift-related thermal hydrology has broken up the mineralogical continuity of the nearsurface evaporite beds including the equivalents to the potash-rich Houston Fm.


    The Black Mountain potash deposits caught the attention of the Houston-based  Ralph M. Parsons company in 1954 where, according to Holwerda and Hutchinson, 1968, potash mining had previously already taken place at the Crescent carnallite/sylvite deposit. Earlier extraction had involved, amongst other techniques, flooding of salt pans around a continuously flowing hot spring, followed by harvesting of potash-rich salts, once natural deliquescence had flushed most of the highly soluble MgCl2 from the system. A concession was obtained Parsons linked to obligations to investigate the various potash deposits in the area, some of which were tied to actual outcrops of potash salts. The Parsons Company set up its base on Dallol Mountain at a site previously occupied by the Italian mining community, which had operated in the first few decades of last century (Figure 2a; the modification and reuse of older salt brick buildings is still evident on the ground today). As well, Parsons Co. constructed airstrips on Dallol Mountain and in the Musley area. They drilled more than 300 holes in order to better understand the the distribution of the potash beds. Drilling operations in 1959-1961 led to the delineation of the small localized "Crescent" carnallitite deposit in the vicinity of Black Mountain . This was followed by the discovery of the much larger (>80 million tonnes) "Musley" sylvite deposit near the base of the Ethiopian Highlands, some 5km W of Dallol, and extending at least 10km in a N-S orientation. A 92m vertical shaft and a total of 805m of drives were made in this deposit, but all work was stopped in 1967 after rapid influx of water into the conventional mine killed a number of workers. The political tensions in the area at the time probably also played a part in preventing mining activity in the following years.

    Holwerda and Hutchinson (1968) argue that geographical location of the main "Musley" sylvite strata is directly west of Dallol Mound and at the base of the highlands. This, and the fact that sylvite is an alternation product that consistently overlays the carnallite strata and thickens (although discontinuously) along the western margin (see drill hole intersections published in Ercosplan, 2011), suggests that the potash enrichment was produced by selective leaching of MgCl2 from a carnallite precursor, driven by phreatic run-off waters sourced in the Ethiopian highlands. My own observations and plotting of enrichment fairways (using published Ercosplan 2010, 2011 data) confirms Holwerda and Hutchinson’s inferences. If diagenesis, not primary precipitation, is the prime mechanism of sylvite creation in the Musley region, then the regional sylvite control/distribution for this style of enrichment is related to a subsurface meteoric/groundwater phreatic overprint that parallels the encroaching bajada edge. It is a separate ore fairway to the more regional easterly dipping bedded kainitite/carnallitite trend.

    Waters in some of the active brine-filled hydrothermal craters and dolines can locally have temperatures of more than 100°C and when waters cool they precipitate varying combinations of halite, carnallite and bischofite. The brines are so saturated with salts that if a stick is thrust into a boiling brine pool and removed it is immediately covered by layer of carnallite or bischofite and halite (Figure 2b, c). The same pools are also rich in FeCl2, sulphur and manganese, which explains the spectacular bright green, red-orange and yellow colours of many of the saline mineral assemblages precipitating in and about these active spring-formed pools. Occasional intense storm-driven sheetfloods can drive renewed activity in the various springs in vicinity of the mound, as happened in the recent floods of February 2011, when the intensity of water circulation and the areal extent of the pools greatly increased. After the same storm flood, a natural collapse doline tens of metres across formed on the western depression margin. Clearly, the local hydrothermal/karstic enhancement style of bittern enrichment is a separate process set for potash enrichment compared to the widespread earlier deposition of marine-fed subaqueous kainite. Hence, it contrasts with the much more widespread set of depositional/early diagenetic processes that laid down the bulk of the bedded potash association that is the Houston Fm. in the Danakhil Depression (as discussed in the previous Danakhil blog).

    What is the Dallol Mound and what drives its uplift hydrology?

    Despite the widespread misconception that the Dallol mound is a lava cone, Mount Dallol is not a volcanic-centered feature on the Danakhil landscape. A visit to the area reveals no observable volcanic products (lava, ashfall or scoria) on the surface on or near the Dallol mound. This is so even in the region of the most recent phreatic activity in 1926 where a 30 m-diameter phreatic (explosion? or daylighting hydrothermal karst) crater formed, hosted in salt beds (Figure 2b). All the rocks associated with this cavity and its formative event are not volcanic. This means the mechanism that created the Dallol Mound is unlike the magmatic events that created the world famous Erte Ale volcanic cone, with its distinctive longterm active magma lake and located some 80 km to the south of Dallol and still in the Danakhil depression. Instead, the Dallol mound crest is made up of uplifted and eroded halite and potash beds soaked in a thermal hydrology that breaks out on the lake surface as a number of hot bubbling sulphurous brine pools. This is also true of the off-mound crater that formed in 1926 near Black Mountain and still retains bubbling brines with present temperatures ~65-70 °C. Nearby “Black Mountain” is a small area of dark coloured bedded and recrystallised halite, it is not a primary volcanic feature.

    As a sedimentologist visiting the area, I wondered at why the Dallol mound features had ever been called volcanic cones, hornitos, or maars (as they are widely described in the literature). To use such genetic terms in a geologically correct fashion I would like to put my hand on a piece of volcanic debris (lava, pumice, scoria or ash) in any of the craters before I call the Dallol mound a volcanic cone. And yet, many workers in the published literature dealing with the Dallol area are happy to do this. I am not saying there is no influence of magmatic heating in forming Dallol Mound, only that molten volcanic rock has yet to surface in the immediate Dallol region. Hence it is unlike the many actual volcanic cones, maars and hornitos to the south and north and this is an significant observation as it deals with mechanism of local potash enrichment. I will argue in the next section that this is because Dallol Mound is a salt uplift feature or dome capped by phreatic cone/ hydrothermal karst structures and all related to the migration of molten magma into more deeply buried salt beds, which contain hydrated salts at the level of the Houston Fm and perhaps even deeper buried hydrated salt layers (see blog 2).

    Darrah et al (2013) and Detay (2011) argue that the 30m diameter 1926 crater and other nearby pools on the Dallol saltflat in the vicinity of the Dallol mound are the result of a phreatic explosions, tied to the increasing gas pressure in superficial hydrothermal reservoirs atop a deeper mass of molten rock. The mound is a landscape feature indicative of deep dyke/sill intrusion that did not surface. According to Holwerda and Hutchinson (1968) this yet-to-daylight dyke complex explains the linear orientation of the mound, its pools and other karst/erosion features on the salt flat surface in vicinity of the Dallol mound. That is, the various Dallol hot springs typically consist of 30-40m diameter circular to sub-circular ponds, initially formed by explosive vapor eruptions, to form at-surface circular features, which are widely termed maars, although I would prefer to call them "maar-like." A “maar” is defined in the AGI Glossary of Geology as “a low relief, broad volcanic crater formed by multiple shallow explosive eruptions. It is surrounded by a crater ring, and may be filled by water. Type occurrence is in the Eifel area of Germany.” Given the lack of a volcanic crater rim the Dallol Mound and adjacent brine-filled cavities are not really maars, nor are they hornitos. They will likely evolve into such features, but in their current state better considered brine-filled fumaroles or solfateras or even better, hydrothermal karst cavities that have daylighted. Once the cavities have broken out onto the salt flat surface, these circular (possibly-explosive) features can continue enlarge due to ongoing rise of undersaturated waters and so evolve into expanding hydrothermal karst pools or they can be partially to completely filled with saline precipitates (with no volcanic products derived from molten igneous rock materials).


    So, instead of at-surface volcanic products such as lava and ashfall, most of the superficial precipitates/sediments observed in and around the various on- and off-structure Dallol brine pools are evaporite salts, along with some remnants of older clay-sediments. Brine fluids in various hot spring pools in the Dallol area (in the Dallol “hill” crest and the “Crescent” region near Black mountain, and in the “Boiling Lake” region south of the mound) are typically multi-coloured warm/hot ponds (Figure1, 3; Gebresilassie et al., 2011). The various pools are extremely salty (>500g/L), can be highly acidic (sometimes with a pH approaching 0.5), and gas-rich (as evidenced by steady, vigorous bubbling of gases). According to Darrah et al. (2013) the Dallol “salt dome” fluids and associated hot springs are hypothesized to result from the interaction between hot mantle fluids or basalt dyke injections with evaporite deposits at unknown depths. However, direct observations of the volumes of pool waters and the vigour of the outflow are known to increase after the occasional heavy rain event, as happened in February, 2011. Hence, it is unclear if sulfur-rich gases and the low pH brine fluids provide evidence of the interaction of hot mantle fluids with the evaporites (as inferred by Darrah et al., 2013) or the pool waters are, at least in part, related shallower ongoing hydrothermal/karst interactions with more deeply circulated meteoric waters sourced in the 1000-m high adjacent rift highlands.

    Why hydrated salts are important in some salt-hosted thermal systems: a Permian Zechstein analog

    Most published volcanogenic-related studies of the Dallol Mound have not considered the effects of hydrated salt layers in a situation of rising molten rock, where the country rock contains beds of hydrated evaporites such as kainite or carnallite. This situation is exposed in the dyke-intruded halite-carnallite levels in the mines of the Werra-Fulda mine district of Germany (Schoefield et al., 2013; Warren, 2015). There, the Permian Zechstein salt series contains two important potash salt horizons (2-10m thick), which are mined at a depths ≈ 800 m from within a 400m thick halite host (Figure 4a). In the later Tertiary, basaltic melts intruded these Zechstein evaporites, but only a few dykes reached the Miocene landsurface. Basaltic melt production was related to regional volcanic activity some 10 to 25 Ma. Basalts exposed in the mine walls are typically subvertical dykes, rather than sills. These basaltic intervals can crosscut the salt over zones up to several kilometres wide (Figure 4b). However, correlations of individual dyke swarms, between different mines, or between surface and subsurface outcrops, is difficult.


    The basalts are phonolitic tephrites, limburgites, basanites and olivine nephelinites. Dyke margins in contact with halite are usually vitrified, forming a microlitic limburgite glass along dyke edges (Knipping, 1989). At the contact on the evaporite side of the glassy rim there is a cm-wide carapace of high temperature salts (mostly anhydrite and ferroan carbonates). Further out, the effect of the high temperature envelope is denoted by transitions to clear halite, with higher temperature fluid inclusions (Knipping 1989). All of this centimetre to metre-scale alteration is an anhydrous alteration halo, the salt did not melt (halite’s melting temperature is 804°C), rather than migrating, the fluid driving recrystallisation was largely from local movement of entrained brine inclusions. The dolerite/basalt interior of the basaltic dyke is likewise altered and salt soaked, with clear, largely inclusion-free halite typically filling vesicles in the basalt.

    Worldwide, dykes intersecting salt beds tend to widen to become sills in two zones: 1) along evaporite units within the halite mass that contain hydrated salts, such as carnallite or gypsum and, 2) where rising magma has ponded and so created laccoliths at the upper or lower halite contact with the adjacent nonsalt strata or against a salt wall (Warren, 2015). The first is a response to a pulse of released water as dyke-driven heating forces the dehydration of hydrated salt layers. The second is a response to the mechanical strength contrast at the salt-nonsalt contact. The first is what is observed in the Fulda region and is also likely relevant to the formation of the Dallol Mound and its remobilised potash-precipitating brines.

     

    In such subsurface regions, the heating of hydrated salt layers (such as carnallite or kainite), adjacent to a dyke or sill, drives off the water of crystallisation (chemical or hydration thixotropy) at a much lower temperatures than that at which anhydrous salts, such as halite or anhydrite, thermally melt (Table 1). In the Fulda region the thermally-driven release of water of crystallisation within particular Zechstein salt beds creates thixotropic or subsurface “peperite” textures in carnallitite ore layers, where heated water of crystallisation escaped from the hydrated-salt lattice. Dehydration-driven loss of mechanical strength focuses zones of magma entry into particular horizons in the salt mass, wherever hydrated salt layers were intersected (Figure 4c verses 4d). In contrast, dyke and sill margins are much sharper and narrower in zones of contact with anhydrous salt intervals (Figure 4b; Schofield et al., 2014).

    Accordingly, away from immediate vicinity of the direct thermal aureole, heated and overpressured dehydration waters can enter a former Zechstein carnallite halite bed, and drive the creation of extensive soft sediment deformation and [1]peperite textures in the former hydrated layer (Figure 4d, e). Mineralogically, sylvite and coarse recrystallised halite dominate the salt fraction in the peperite intervals/beds. These are evaporite-related beds formed within a hydrated salt bed and so differ from the common notion of volcanic peperites indicating water-saturated sediment intercations with very shallow dyke or sill emplacements. Sylvite in these altered zone is a form of dehydrated carnallite, not a primary-textured salt. In the Fulda region, such altered zones and deformed units can extend along former carnallite layers to tens or even a hundred or more metres from the dyke feeder. Ultimately, the deformed potash bed passes laterally out into the unaltered bed, which retains abundant inclusion-rich primary chevron halite and carnallite (Figure 4d versus 4e). That is, nearer the basalt dyke, the carnallite is largely transformed into inclusion-poor halite and sylvite, the result of incongruent flushing of warm saline fluids mobilized from the hydrated carnallite crystal lattice as it was heated by dyke emplacement. During Miocene salt alteration/thermal metamorphism in the Fulda region, NaCl-fluids were mixed with fluids originating from thermally-mobilised crystallisation water in the carnallite, as it converted to sylvite.

    In the Dallol depression I think it is highly likely that a similar set of destabilisation processes occurred when rising dyke magma reached the levels of hydrated salts (kainite and carnallite beds) in the Houston Formation of the Danakhil fill, after passing relatively passively through the Lower Rocksalt Formation (see the previous blog). Emplacement of the magma/dyke into  hydrated evaporites in the vicinity of what is now the Dallol mound would have mobilised and deformed the hydrated salt level, converting carnallite to sylvite, kainite to bischofite and lesser kieserite, as well as creating widespread cavities filled with pressured volatiles carried by MgCl and KCl brines. Once these hydrothermal cavities dissolve their way to surface, the feeder brines can cool and precipitate as prograde salts such as halite, sylvite and perhaps bischofite. Such destabilisation would have accommodated the emplacement of a basaltic sill at the level of the potash salts, in turn driving the uplift of the lake beds above this region. Mound-related uplift and hydrothermal activity then drives the formation of natural regions of ground collapse, sulphurous and acidic springs and fumaroles, along with the creation of water-filled chimneys and doline sags, filling with various hydrothermal salts, in the vicinity of the volcanic mound.

    Implications for Potash distribution in the Danakhil Depression

    The discussion of potash mineral-forming processes in this and the previous blog clearly underlines a trichotomy in the way potash has accumulated in halite host-beds across the Danakhil Depression. The most widespread form of potash in the Danakhil Depression is as a primary evaporite bed, composed of primary marine kainitite precipitates with a carnallite cap (Houston Formation). Across the western side of the depression this easterly dipping bed is now buried beneath 30-150 m of overburden salts. It likely precipitated as a marine seepage-fed bittern layer, at a time the Danakhil depression was hydrographically isolated from a direct surface connection with the Red Sea. Its brine hydrology was dominantly subaqueous and not unlike that of modern Lake Asal in Djibouti, although it was more saline than Asal in the subaqueous potash sump areas. Thus, the Danakhil potash bed (Houston Fm) formed sometime ago, its formative hydology is no longer present in the depression and it may be as old as Pliocene or more likely early to mid Pleistocene. There has been sufficient time for this bed to tilt toward the east. The unit is underlain by the subaqueous Lower Rocksalt Formation (LRF) and subsequently overlain by the Upper Rocksalt Formation (URF). Both these halite formations do not entrain primary potash beds. The LRF contains numerous CaSO4 layers, while the URF contains clayey laminite beds and locally hosts regions of remobilised potash salts. The URF evolves upward into the saltflat/ephemeral lake hyperarid hydrology that typifies the modern depression.

    More localised forms of potential potash ore typify occurrences in the Dallol and Musley areas (Figure 2a). There potash in the Dallol Mound region is hydrothermally reworked from the uplifted equivalents of the Houston Formation. Even today this hydrology is precipitating carnallitite (associated with bischofite and minor kieserite) in various hydrothermal brine pools atop and around the Dallol Mound, such as the carnallite-dominant Crescent deposit (Figure 2b). These hydrothermal salts owes their origins to daylighting of pressurised fluid systems and cavities. They were created by the volatile products of hydrated salt layers (Houston Fm) where these salts had come into contact with thermal aureoles or actual lithologies of newly emplaced dykes that had penetrated the underlying halite section. Actual molten volcanic rock has yet to make it to the surface in the Dallol Mound region, although active volcanic mounds and flows do typify the saltflat surface tens of kilometres to the south (Erte Alle ) and north. Based on the analogy exposed within the Zechstein-hosted potash mines of the Fulda region of Germany, it is likely that as well as creating at-surface brine pools, this hydrothermal dyke-related hydrology converts any carnallitite to a sylvinite bed at the level of contact with the Houston Fm. 

    Then there is the deep-meteoric alteration system that is altering the kainitite/carnallitite of Houston Fm into sylvinite, it is active along the deep meteoric alteration front located at the irregular interface between the downdip end of the Musley Fan and the updip portion of the Houston Fm. This diagenetic mechanism formed the Musley potash deposit, defined and exploited by the Parsons Company operations and documented in Holwerda and Hutchison (1968). Variations on this deep-meteoric alteration theme likely extend south and north of the Musley fan, wherever the active phreatic hydrology of the bajada located at the foot of the Ethiopian Highlands interacts and interfingers with the updip edge of the easterly dipping Houston Formation.

    Once again there is no "one-size-fits-all) model for economic potash understanding (Warren, 2010, 2015). Even in what is probably the youngest known marine-fed potash system in the world, the original potash mineralogy and distribution has been altered and locally upgraded via diagenetic interactions with hydrothermal or deep-meteoric fluids. Predicting ore distributions in this, and all potash systems worldwide, requires an understanding of formative process evolution through deep time, and not just the simple application of a layer-cake primary stratigraphic model. 

    References

    Carniel, R., E. M. Jolis, and J. Jones, 2010, A geophysical multi-parametric analysis of hydrothermal activity at Dallol, Ethiopia: Journal of African Earth Sciences, v. 58, p. 812-819.

    Darrah, T. H., D. Tedesco, F. Tassi, O. Vaselli, E. Cuoco, and R. J. Poreda, 2013, Gas chemistry of the Dallol region of the Danakil Depression in the Afar region of the northern-most East African Rift: Chemical Geology, v. 339, p. 16-29.

    Detay, M., 2011, Le DALLOL revisité: entre explosion phréatomagmatique, rifting intra-continental, manifestations hydrothermales et halocinèse: LAVE. Liaison des amateurs de volcanologie européenne, v. 151, p. 7-19.

    ERCOSPLAN, 2010, Techical report and current resource estimate: Danakhil Potash Deposit, Afar State, Ethiopia: Project Reference: EGB 08-024.

    ERCOSPLAN, 2011, Preliminary Resource Assessment Study, Danakhil Potash Deposit, Afar State, Ethiopia: G & B Property: Project Reference: EGB 10-030.

    Gebresilassie, S., H. Tsegab, and K. Kabeto, 2011, Preliminary study on geology, mineral potential, and characteristics of hot springs from Dallol area, Afar rift, northeastern Ethiopia: implications for natural resource exploration: Momona Ethiopian Journal of Science, v. 3, p. 17-30.

    Holwerda, J. G., and R. W. Hutchinson, 1968, Potash-bearing evaporites in the Danakil area, Ethiopia: Economic Geology, v. 63, p. 124-150.

    Knipping, B., 1989, Basalt intrusions in evaporites: Lecture Notes in Earth Sciences (Springer-Verlag), v. 24, p. 132 pp.

    Schofield, N., I. Alsop, J. Warren, J. R. Underhill, R. Lehné, W. Beer, and V. Lukas, 2014, Mobilizing salt: Magma-salt interactions: Geology.

    Warren, J. K., 2010, Evaporites through time: Tectonic, climatic and eustatic controls in marine and nonmarine deposits: Earth-Science Reviews, v. 98, p. 217-268.

    Warren, J. K., 2015, Evaporites: A compendium (ISBN 978-3-319-13511-3) Released August 2015: Berlin, Springer, 1600 p.

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    [1] Peperite is a sedimentary rock that contains fragments of igneous material and is formed when magma comes into contact with wet water-saturated sediments. 


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